Cell-Con
to Introduce 3-Axis CNC Slide Units for
Special Machine Systems at IMTS 2000
In
another breakthrough for cost-effective CNC production, Cellular Concepts
at IMTS 2000, Booth A-8369 will demonstrate a new, robust 3-axis,
30-hp CNC module designed for integration into systems for medium
and high volume production. Called the 500 Frame System, the modules
are built for heavy milling and feature a choice of spindle packages--horizontal,
vertical, turret head or platen to accept a special spindle--large
work area, extra-heavy cast base, and simple, rapid installation as
a station in machining lines, dial machines or cells. The new range
of CNC modules complements Cell-Con's existing line of H-15 CNC units.
"We
believe we have taken the cost of production to new lows," said George
Simon, Cell Con president. "Cost per piece as well as machine life
cycle cost can be greatly reduced with the application of our new
500 Frame CNC module. And these modules are designed to make system
reconfigurability an easily achievable reality."
The
preengineered components may be combined by special builders and system
integrators quickly and cost-effectively to produce a complete CNC
machining system effectively tailored to provide precisely the machining
capability required while reducing the engineering time and expense
common to special machines.
The
10300-lb. 3-axis traveling column modules are designed to mount easily
to existing machine bases for upgrading existing fixed station transfer
systems or to be easily integrated into new systems. The 500 Frame
comes with 6" hardened and ground ways, ribbed column casting, and
2.25" precision ballscrews in all axes. Available work envelopes begin
at 21.5" X 21.5" X 23.5" (550 mm X 550 mm X 600 mm). A 32" (812 mm)
cross-slide is optional.
The
three spindle head options are:
30-hp,
50-taper horizontal spindle
10-hp vertical
15-hp 6-position turret head with 3-sec. index for
quick tool changes.
The module can also be provided without spindle installed, allowing
the builder complete flexibility to install custom workheads for applications
such as gauging, multi-spindle operations and more.
"Some
machining system builders create their own CNC modules, but Cell Con
can provide reconfigurable equipment with heavy machining capability
for less cost," said Mr. Simon. "We supply plug-and-play units with
all documentation on a just-in-time basis to integrators and special
machine builders, and the cost-savings to them are substantial. It's
the most cost-effective way for high-volume customers to apply CNC
flexibility and transfer line productivity to their operations to
produce nearly any part from pump housings to fittings to castings
of all kinds, light alloys to cast iron," he added.
Up
and running quickly.
Users can be up and running
with the configurations of their choice in about half the time required
with any other type of system, as these modules arrive pre-tested
and fully certified for accuracy and capability, unlike most units
of its type, translating into more production per employee per year
at lower cost.
According
to Mr. Simon, "We see traditional in-line and rotary transfer users
asking for flexibility and reconfigurability in systems designed to
produce more than 100,000 parts per year. Frequently, the right response
to their need is based on 3-axis CNC machining modules. For the builder,
readily available modules can reduce engineering and build times by
a factor of two or more, thereby reducing costs. The system's modular
design also permits reconfiguration of the system as product and volumes
change in the future, thereby extending the life of these systems and
lowering capital costs per part produced."
Full
user support.
Cell Con provides a comprehensive
user support program with its new modules. It will:
provide fully qualified and documented machining modules,
just-in-time, backed by the experience of nearly 800 of its original
400 Frame modules, Model H-15's, already in the field
assure spare parts availability within 24 hours, in
full support of the end user
assist all customers to achieve the optimum application
if its technology.
Simple
maintenance, high durability.
Basic components, such as
GE/FanucŪ controls, Vogel lubrication system, 20th Century precision
ball screws, and a FEA-designed cast-iron structure, and field proven
components assuring reliability, durability, and simple maintenance.
Cellular
Concepts is a leading producer of flexible machining centers and machining
modules for production machining applications.
